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Two OnPrem Vision cameras on stands, inspecting molded parts on a conveyor beside the operator screen
Autonomous AOI · On-premise
Powered by NVIDIA Jetson Edge AI

Inspection that sets itself up.

A multi-camera AOI system you install yourself. It learns a new SKU in minutes and inspects in any light and any pose, aligned or not.

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The idea

Machine vision used to take integrators, custom rigs, light boxes and weeks of tuning. Not anymore.

What other AOI can’t do

Six things only OnPrem Vision does.

Conventional AOI needs an integrator, a fixture for every part and a light box. OnPrem Vision needs none of them.

01

Multi-camera, self-installed

One to four cameras, mounted by your own team and running on their own. Fits almost any production line.

02

Teach a new SKU in minutes

Right in the app, by the person running the line. No vision engineer, integrator or code: the AI picks the settings and trains the model.

7-step wizard · new part to live in ~10 min
03

Robustness to environmental lightiing

Robustness to ambient lighting variations, eliminating the need for enclosed inspection chambers and enabling seamless integration directly into existing production lines.

Ambient light changes · same verdict
Live · aligned parts
04

Real-time defect and anomaly detection on aligned parts

It learns what a good part looks like and flags anything that deviates, part by part, as the line runs. Teach specific defect classes on top for the ones you already know.

Watch the full demo
Live · any pose
05

Pose-agnostic detection for parts that arrive any way up

Rotated, flipped, or a shape that can’t stand on the desk or conveyor: it finds the part and inspects it in whatever pose it lands. Taught from a 3D scan of one good part. No fixtures.

Watch the full demos
06

No-code integration with PLCs and cobots

Connect industry-grade PLCs from a visual workflow. A cobot loads samples from the desk or conveyor and bins them by verdict.

  • Modbus TCP
  • PROFINET
  • EtherCAT
  • Cobot load and bin
  • Diverter · stack light
Demos

See it on real parts.

Real parts, real cameras, the whole app on screen. One aligned-part line, two parts in any pose.

Anomaly detection · aligned parts

Teach a new part in 10 minutes

An orange tool tray taught through the app’s 7-step wizard: 20 good samples per camera, exposure and focus tuned automatically, ready in 10 minutes. Then it goes live, inspects every tray as it passes and outlines a real scratch across the label.

  • 2D anomaly
  • 2 cameras
  • Taught in 10 min
2D anomaly · aligned 1 demo
Pose-agnostic · any orientation 2 demos
How it works

From box to line.

Five steps, all done by your own team. Nobody flies in to install it, and nobody writes a line of code.

  1. Open carry case with cameras, ring lights, stands and cables
    01

    Unbox

    Cameras, ring lights, stands and the edge unit ship in one case.

  2. An OnPrem Vision camera on an articulated stand above a conveyor
    02

    Point the cameras

    One to four, over a conveyor, a desk or a station. No calibration.

  3. Part outline and anchor area marked on a camera view
    03

    Mark the part

    Outline it once per camera. The AI auto-tunes all cameras & lighting parameter for best inspection.

  4. The app’s sample collection step, with good samples captured per camera
    04

    Collect good samples

    The app guides the capture. It learns normal, so no defect samples are needed. The AI picks every setting and trains.

  5. Live monitor inspecting trays from two cameras
    05

    Run the line

    Pass or reject per part, in real time, straight to the PLC.

Integration

Plugs into the line you already run.

No code. Drag a PLC link into the workflow, pick your protocol and deploy. The controller gets pass or fail, the part ID, and which camera saw the defect.

  1. 01 · Load

    Cobot picks the part

    From the desk or the conveyor belt, and presents it to the cameras.

  2. 02 · Inspect

    OnPrem Vision decides

    One to four cameras, one verdict per part, on the edge unit.

  3. 03 · Signal

    PLC gets the result

    Verdict, part ID and a defect list per camera, over the fieldbus.

  4. 04 · Bin

    Cobot bins it

    Pass and fail bins, or a diverter and stack light on the line.

Fieldbus
Modbus TCP
Master or slave
PROFINET
IO-device, GSDML supplied
EtherCAT
Master or slave, ESI supplied
The OnPrem Vision edge unit: a green enclosure with camera, lighting, trigger and Ethernet connectors
The edge unit · fully offline Powered by NVIDIA
Compute
NVIDIA Jetson Thor T4000/T5000
Capture
Synchronized views
Inference
Local, real time
Retraining
Local, on drift
Network
Air-gapped
Compare

Versus conventional AOI.

Aspect
Conventional AOI
OnPrem Vision
Installation
Integrator project, fixed camera rig
Self-installed, 1–4 cameras, almost any line
New SKU
Engineer programs it, days to weeks
Taught in the app in minutes, by the operator
Lighting
Light box, re-tuned when light changes
Tracks ambient light, no false rejects
Aligned parts
Rules catch only what was programmed
Real-time anomaly plus taught defects
Unaligned parts
Fixtures and jigs for every part
Pose-agnostic, any orientation
PLC and robots
Custom code per line
No-code PLC and cobot links
Data
Often cloud-linked
Stays on site, air-gapped
Built for lines where defects cost most
  • Pharmaceutical
  • Medical devices
  • Electronics
  • Food and beverage
  • Automotive
  • Plastics
  • Metals
  • Packaging
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Ready when your line is.

Send us a sample part, aligned or not. We’ll show you the result.

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